High-Pressure Flowline Manifold Systems

API 16C Kill Manifold

Kill manifolds route kill-weight drilling fluid into the wellbore during well-control and kill operations and normally operate with the choke manifold and wellhead equipment. Common rated working pressures are 5,000 psi, 10,000 psi and 15,000 psi, with nominal bores from 2 1/16 in to 4 1/16 in. Sour-service configurations use materials selected for the specified environment in accordance with NACE MR0175/ISO 15156.

1. Product Overview

The kill manifold is key well-control equipment. It provides a controlled path for pumping kill-weight drilling fluid into the wellbore to establish the required hydrostatic pressure and control a kick.

It works with high-pressure pumps, kill lines and wellhead equipment for kill-fluid injection and other approved well-control circulation operations. Controlled bleed-off is routed through the choke side of the well-control system; squeeze-cementing service must be confirmed for the ordered configuration.

The check valve permits flow toward the well and helps prevent reverse flow; it is not a substitute for a positive-isolation valve.

Kill manifold

2. Design Features

Designed to the applicable requirements of API Spec 16C when specified. For sour service, wetted metallic materials are selected in accordance with NACE MR0175/ISO 15156 for the stated service environment.

The manifold can be configured with high-pressure pump units and wellhead equipment for kill-weight-fluid injection and well-control flow-path switching.

Valve, check-valve and line arrangements are selected to provide the required injection, isolation and non-return functions under the approved well-control procedure.

Configuration-specific layouts are manufactured to the approved drawing, stated rated working pressure, end-connection specification and wellsite interface requirements.

3. Kill Manifold Main Technical Parameters

Parameter / ModelYG-35YG-70YG-105
Rated Working Pressure5,000 psi10,000 psi15,000 psi
Nominal Bore2 1/16 in to 4 1/16 in
Available Operating-Temperature Range*-46 to 121 °C
Available Product Specification Level*PSL 3 or PSL 3G
Performance Requirement*PR 1
Specified Standard*Applicable requirements of API Spec 16C

* Confirm the API edition, product-specific PSL/PR applicability, temperature rating and documentation for the ordered configuration. The company's current API 16C Monogram license lists Rigid Choke and Kill Lines; Monogram eligibility for a complete manifold is not implied.

Downloads & Technical Articles

Kill Manifold Resources

Technical Articles & Selection Guides

  1. Where Kill Manifold Fits in Oilfield High-Pressure Systems