High-Pressure Flowline Manifold Systems

API 16C Choke Manifold

Choke manifolds are used for kick control, casing-pressure regulation, soft shut-in and controlled bleed-off. Common rated working pressures are 5,000 psi (35 MPa), 10,000 psi (70 MPa) and 15,000 psi (105 MPa), with nominal bores from 2 1/16 in to 4 1/16 in. Valve layout, control mode and end connections can be configured for standard service or sour service with materials selected for the specified environment in accordance with NACE MR0175/ISO 15156.

1. Product Overview

The choke manifold is a key part of the well-control system. After the blowout preventer is closed, the choke opening is adjusted to regulate casing or annulus pressure and maintain the required bottomhole pressure during circulation.

Typical well-control functions include soft shut-in, controlled bleed-off, circulating out influx-contaminated or gas-cut drilling fluid, and replacing it with kill-weight drilling fluid to restore bottomhole-pressure control.

A control console can be supplied for remote operation, and the manifold can be engineered around the wellsite pressure rating, connection form, and process requirements.

API 16C choke manifold

2. Design Features

The dual-choke-line arrangement permits flow to be switched to the alternate choke line; work on the idle line is allowed only after that line is positively isolated, depressurized and verified safe under the approved well-control procedure.

Regulating casing or annulus pressure through the choke, while monitoring standpipe pressure as a key well-control parameter, helps stabilize bottomhole pressure and reduce the risk of further influx.

The valve arrangement supports controlled bleed-off and circulation-path changes in accordance with the approved well-control procedure.

Designed to the applicable requirements of API Spec 16C when specified. For sour service, wetted metallic materials are selected in accordance with NACE MR0175/ISO 15156 for the stated service environment.

3. Choke Manifold Main Technical Parameters

Parameter / ModelYG-35YG-70YG-105
Rated Working Pressure5,000 psi10,000 psi15,000 psi
Nominal Bore2 1/16 in to 4 1/16 in
Available Operating-Temperature Range*-46 to 121 °C
Available Product Specification Level*PSL 3 or PSL 3G
Performance Requirement*PR 1
Specified Standard*Applicable requirements of API Spec 16C

* Confirm the API edition, product-specific PSL/PR applicability, temperature rating and documentation for the ordered configuration. The company's current API 16C Monogram license lists Rigid Choke and Kill Lines; Monogram eligibility for a complete manifold is not implied.

Downloads & Technical Articles

Choke Manifold Resources

Technical Articles & Selection Guides

  1. Where Choke Manifold Fits in Oilfield High-Pressure Systems